DB-R500 Toilet Paper Non-Stop Rewinder Line for Continuous Production

DB-R500 Toilet & Kitchen Non-Stop Rewinder Line

The DB-R500 is an integrated tissue converting line built for continuous, high-speed production of toilet tissue and kitchen towel rolls. It combines jumbo roll unwinding, non-stop rewinding, perforation, and log saw cutting into one synchronized system, supporting large-scale converting operations that require stable output and flexible configuration.

Key Features for Stable High-Speed Converting

• Non-stop rewinding for continuous large-scale production without frequent stops.
• Full servo control system for precise web tension and stable operation.
• Heavy-duty embossing structure for clear and consistent patterns.
• Automatic web break detection for safer and smarter production.
• Integrated rewinding and log saw cutting for a smoother line workflow.

Optional Configuration for Line Flexibility

• Embossing unit: steel-to-rubber and steel-to-steel embossing.
• Edge embossing system with independent cylinder pressurization.
• Glue lamination unit: point-to-point, DES, or nested patterns.
• Printing unit (1–2 colors).
• Customized unwind stand configuration (1–5 ply).

Selection Guide for Quotation and Line Configuration

To prepare an accurate quotation and line configuration, please provide the following information:

• Product type and finished roll specifications.
• Required production speed and output capacity.
• Parent roll width, diameter, and paper specifications.
• Required ply, embossing, printing, and lamination options.
• Log saw cutting requirements.
• Factory power supply and production layout requirements.

Practical Experience for Line Integration

When planning the DB-R500 line, confirm the parent roll width and diameter against your existing jumbo roll supply to avoid backstand reconfiguration. The independent motor drive on each unwind stand helps maintain stable web tension across different ply combinations, which is critical for consistent embossing and perforation quality. For the log saw section, verify that the cutting tolerance of ±1 mm meets your finished roll length requirements before finalizing the line layout.

For detailed machine parameters, refer to the Technical Specifications section. Contact us by WhatsApp or submit the inquiry form for a fast factory response.