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Pocket Tissue Production Solution

Pocket Tissue Production Solution


This pocket tissue production solution coordinates the complete converting and packing route from jumbo tissue roll to case-packed retail multipack. The line integrates folding, cutting, counting, individual wrapping, multipack shrink wrapping, and case packing through matched conveying and counting sections, with the DB-HK-220P rated at 180–220 packs per minute.

Production Process

The ordered flow from parent roll to finished retail unit is:

Pocket-Tissue-Production-Process-800x600.jpg

Pocket Tissue Converting Line Selection

Select one main production line according to the required output and channel configuration:

  • DB-HK-130P Single-Channel Pocket Tissue Production Line
  • DB-HK-150P Full Servo High-Speed Single-Channel Pocket Tissue Production Line
  • DB-W-200P Full Servo High-Speed Dual-Channel Pocket Tissue Production Line
  • DB-HK-220P Full Servo Dual-Channel Pocket Tissue Production Line

Each line converts jumbo tissue rolls into individually wrapped pocket tissue packs, integrating folding, cutting, counting and primary packaging. The choice between single-channel and dual-channel configurations depends on the target output and the number of parallel lanes required.

Full Servo Dual-Channel Handkerchief Tissue Production Line DB-HK-220P.jpg

Optional Multipack Bundling

A compatible multipack bundling system can collate and pack individual pocket tissue packs into larger retail bundles. The final system should be matched to the individual pack size, bundle arrangement and output speed. The DB-S-5525 high-speed shrink packing machine is one option for this stage.

Toilet & Kitchen Non-Stop Rewinder Line-full-machine-view-DB-R500(1).jpg

Optional Case Packing

  • DB-C-12P Vertical Tissue Case Packing Machine for an automated downstream configuration
  • DB-C-8P Semi-Automatic Tissue Case Packing Machine for a lower-investment packing arrangement
  • vertical-tissue-case-packing-machine.jpg

Final compatibility should be confirmed according to bundle dimensions, case layout, conveying direction and line speed.

Configuration Decisions

Before engineering review, confirm the following parameters:

Decision Point Required Input
Main line selection Target output (packs per minute), single or dual channel
Sheet specification Unfolded sheet size, ply, sheets per pack
Individual pack format Pack dimensions, wrapping material
Multipack bundling Bundle count, shrink film type, bundle arrangement
Case packing Case dimensions, packs per case, case material

Layout & Integration

The line connects three main machines with customized transfer sections: the pocket tissue production and individual wrapping unit, the collating and conveying section for pack arrangement, and the multipack shrink wrapping unit. Counting and conveying sections then prepare multipacks for case loading. Factory floor space, conveying direction, and access for maintenance should be reviewed during layout planning.

Quality & Acceptance Checks

Before full production, verify the following through sample runs:

  • Fold accuracy and sheet count consistency per pack
  • Individual wrap integrity and seal quality
  • Multipack bundle stability and shrink film coverage
  • Case packing count accuracy and case closure quality
  • Line speed matching between converting, bundling and case packing stages

Final configuration depends on the finished pocket tissue format, parent-roll specification, target output, automation level, downstream connection, utilities and available floor space. Confirm these parameters before engineering review.

Project Input Checklist

Prepare the following information for a configuration review:

  • Finished pocket tissue size, ply and sheets per pack
  • Parent roll width, diameter and core size
  • Target output in packs per minute
  • Individual pack dimensions and wrapping film specification
  • Multipack bundle count and shrink film requirements
  • Case dimensions, packs per case and case material
  • Factory floor plan and available space
  • Electrical supply standard and utility availability

Provide your finished pack specification, target output and factory layout details to receive a matched line configuration recommendation for your pocket tissue production route.


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Double Machinery

Tel: +86 139 0819 6540

Email: info@doubletissuemachine.com

MP/WhatsApp: +86 139 0819 6540

Manufacturer Address:Dongguan, Guangdong, China

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