DB-R300 Non-Stop Toilet Paper Rewinder Line

DB-R300 Toilet & Kitchen Paper Non-Stop Rewinder Line

The DB-R300 is a high-speed rewinding line built for continuous production of toilet tissue and kitchen towel rolls. It combines non-stop surface winding with flexible core and coreless roll forming, making it a practical fit for tissue manufacturers that need stable output across different finished roll formats.

This line is suited to production environments where uptime, multi-ply processing, and quick format changes matter. The modular build lets you match the line to your product mix rather than adapting your product range to a fixed machine setup.

Key Features

• Non-stop rewinding keeps the line running through roll changes, reducing downtime between logs.
• Core and coreless compatibility gives you the option to switch finished roll types without changing the rewinder.
• Patented vacuum suction system supports firm coreless roll forming, which is important for roll shape and consistent density.
• Independent motor drive keeps web tension and synchronization stable across the line.
• Modular design allows embossing, printing, and lamination units to be added according to your product plan.

Optional Configuration

• Unwind stand: 1–5 layers with independent drive.
• Embossing unit: steel-to-rubber, point-to-point, nested, or DECO embossing.
• Edge embossing unit: steel-to-steel.
• Printing unit: 1–2 color printing.
• Glue lamination system.

Selection Guide

To prepare an accurate quotation or line proposal, please provide the following details:

• Product type and finished roll type.
• Parent roll width, diameter, and paper specifications.
• Required production speed and output capacity.
• Required embossing, printing, and lamination options.
• Required unwind stand layers.
• Factory power supply and production layout requirements.

Buyer Questions

• How do I choose between cored and coreless rolls? Coreless rolls reduce material cost and waste, while cored rolls provide extra rigidity for certain packing and dispensing formats. Your finished product specification and downstream packing method should guide this choice.
• What affects stable output? Parent roll quality, web tension control, and the perforation blade condition directly influence running stability. Regular blade inspection and tension calibration help maintain consistent log density and cut quality.
• How do I plan for future upgrades? The modular design allows embossing, printing, and lamination units to be added later. Confirm your medium-term product plan before ordering so the line is built with the necessary interfaces.

Practical Experience

During commissioning, check the alignment of the unwind stand and the tension settings for each ply. Inconsistent tension between layers can cause telescoping or loose rolls, especially at higher speeds. For coreless production, verify the vacuum suction pressure and the log diameter range early, as these directly affect roll firmness and shape. Keep spare perforation blades and embossing rollers on hand, as these wear parts influence cut quality and surface pattern consistency over time.

Inquiry Guidance

Contact us by WhatsApp or submit the inquiry form for a fast factory response. Include your finished roll type, parent roll specifications, target output, and required optional units so we can prepare a line proposal matched to your production plan.

Download Catalog for the full tissue paper machine range, or review the Tissue Machine Running Videos to see the line in operation.