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Facial Tissue Production Solution

Facial Tissue Production Solution

This facial tissue production solution coordinates converting, interfolding, cutting, and packaging for soft-pack and box facial tissue manufacturers. The line manages the process from jumbo roll unwinding through interfolding, log cutting, and final packaging, supporting consistent output of clean, soft, and neatly presented facial tissues for retail and away-from-home markets.

Solution Overview

This solution addresses the equipment coordination problem between parent-roll converting and finished-pack output. It connects jumbo roll unwinding, optional embossing, interfolding with automatic counting, log cutting, and soft-pack or box packaging into one production flow. The configuration is intended for manufacturers who need a single accountable line from jumbo reel to retail-ready facial tissue, rather than managing separate machines with independent speed and transfer controls.

facial-tissue-production-line-v2.jpg

Recommended Line Configuration

The core line is built around a V-fold/interfolding module with automatic cutting and transfer. The following equipment sequence is the base configuration:

For other pack formats, the back end can be extended with DB-IF-60P for bottom-pull tissue, DB-IF-30P for bundle packing, or DB-BF-100B, DB-BF-80B, and DB-BF-150B for boxed or cube-box facial tissue. Shrink-packing equipment such as DB-S-550 or DB-S-5525 can be added after primary packaging for promotional multi-packs.

v-fold-facial-tissue-interfolding.jpg

Production Flow

The continuous process from jumbo reel to finished facial tissue follows this ordered path:

  1. Jumbo reel input and rewinding (DB-FQB800): Jumbo reels enter the slitting rewinder for web preparation and stable material supply.
  2. V-fold / interfolding conversion (DB-F-V-200 or DB-IF-V): Prepared tissue feeds into the interfolder, creating interfolded sheets so one sheet presents the next during dispensing.
  3. Facial tissue log cutting (DB-L-320C): The folded log moves into the log saw for accurate cutting into pack-length units.
  4. Automatic transfer (DB-T-70): Cut tissue units transfer continuously to the packaging section, reducing manual handling and keeping cutting and packaging synchronized.
  5. Soft-pack packaging (DB-IF-180P): The packing machine completes the pack and delivers finished facial tissue for retail channels.
facial-tissue-soft-packaging.jpg

Configuration Decisions

Before finalizing the line, the buyer must confirm the following specifications:

Decision Point Options Impact
Fold type V-fold / interfolding Determines sheet dispensing behavior and consumer experience
Pack format Soft-pack, bottom-pull, bundle, boxed, cube-box Selects the packaging module and transfer interface
Secondary packaging Shrink-pack (DB-S-550 / DB-S-5525) Adds promotional multi-pack capability after primary packing
Automation level Manual transfer vs. automatic transfer (DB-T-70) Affects labor requirement and line synchronization

Final configuration depends on the finished tissue format, parent-roll specification, target output, packaging requirement, factory layout, and available utilities. These parameters must be confirmed before equipment selection.

Layout & Integration

The line is designed for continuous flow from jumbo reel input to finished pack output. Upstream, the DB-FQB800 slitting rewinder must be positioned to feed the interfolder without excessive web tension variation. Downstream, the transfer unit and packaging modules should be arranged to minimize manual handling between cutting and packing. Floor space requirements depend on the selected packaging modules and whether secondary shrink-pack equipment is included. Power supply and compressed air availability must be checked against the combined requirements of the converting and packaging sections.

Quality & Acceptance

Acceptance checks should focus on the finished pack and its dispensing behavior:

  • Verify interfold consistency – each sheet should present the next sheet cleanly during consumer pull.
  • Check log cutting accuracy – pack-length units must be uniform and free of ragged edges.
  • Confirm pack count and seal integrity on the soft-pack or boxed output.
  • Run a line-matching test to confirm transfer speed aligns with both cutting output and packaging speed.

Sample production runs with the actual parent-roll specification and target pack format are required before final acceptance.

Project Input Checklist

For engineering review and configuration recommendation, provide the following:

  • Finished tissue format: soft-pack, bottom-pull, bundle, boxed, or cube-box
  • Sheet size, ply, and fold type (V-fold / interfold)
  • Parent-roll width, diameter, and core size
  • Target output per minute or per shift
  • Pack count per pack and packs per carton
  • Secondary packaging requirement (shrink-pack or bundle)
  • Factory floor plan and available space
  • Power supply standard and voltage
  • Compressed air availability and pressure

Related Equipment

For a deeper look at the core converting module, review the V-Fold Tissue Interfolder used in this line. For the packaging stage, see the Facial Tissue Soft Packing Machine options.

To receive a configuration review for your facial tissue line, send your finished product specification, parent-roll details, target output, and packaging requirements. The engineering team will confirm which converting and packaging modules match your production plan.

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