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DB-R500 Toilet and Kitchen Paper Non-Stop Rewinder Line

Parent Roll / Working WidthParent Roll / Working Width2000-3650 mm
Finished Tissue Product / SizeFinished Tissue Product / SizeToilet Rolls, Kitchen Towels
Stable Working SpeedStable Working Speed150-180 cuts/min
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DB-R500 Toilet & Kitchen Paper Non-Stop Rewinder Line

The DB-R500 is an integrated tissue converting line engineered for continuous, high-speed production of toilet tissue and kitchen towel rolls. It synchronizes jumbo roll unwinding, non-stop rewinding, perforation, and log saw cutting into one system, supporting large-scale converting operations that demand stable output and flexible configuration.

DB-R500 non-stop rewinder line overview

DB-R500 rewinding and embossing units

DB-R500 log saw cutting section

Continuous Production Core Features

  • Non-stop rewinding for continuous large-scale production without frequent stops.
  • Full servo control system for precise web tension and stable operation.
  • Heavy-duty embossing structure for clear and consistent patterns.
  • Automatic web break detection for safer and smarter production.
  • Integrated rewinding and log saw cutting for a smoother line workflow.

Configuration Options for Your Product Mix

  • Embossing unit: steel-to-rubber and steel-to-steel embossing.
  • Edge embossing system with independent cylinder pressurization.
  • Glue lamination unit: point-to-point, DES, or nested patterns.
  • Printing unit (1–2 colors).
  • Customized unwind stand configuration (1–5 ply).

Selection Guide: Information Needed for Quotation

To prepare an accurate quotation and line configuration, please provide the following information:

  • Product type and finished roll specifications.
  • Required production speed and output capacity.
  • Parent roll width, diameter, and paper specifications.
  • Required ply, embossing, printing, and lamination options.
  • Log saw cutting requirements.
  • Factory power supply and production layout requirements.
Configuration Decision What to Specify Why It Matters
Finished product Toilet roll or kitchen towel format and dimensions Determines rewinding, perforation, and cutting setup
Ply and lamination Number of plies and lamination pattern (point-to-point, DES, nested) Affects embossing unit choice and web tension control
Embossing and printing Steel-to-rubber or steel-to-steel; 1–2 color printing Defines pattern clarity, roll softness, and visual branding
Parent roll input Width, diameter, and paper GSM Confirms unwind stand configuration and line compatibility
Factory utilities Power supply and available floor space Ensures installation and integration with existing lines

Contact us by WhatsApp or submit the inquiry form for a fast factory response. For a complete overview of related converting equipment, see the Tissue Paper Cutting Machine Catalog or explore the Toilet Paper Machine.

Machine Model DB-R500
Application Toilet Rolls, Kitchen Towels
Production Speed 500 m/min (Stable)
Log Saw Production Speed 150 - 180 Cuts/min (Stable) / Cutting Tolerance: ±1 mm
Rewinding Type Non-Stop (Surface Winding)
Feeding Channels 4 Independent Channels
Edge Embossing Independent Cylinder Pressurization
Embossing Unit Steel to Rubber, Steel to Steel Embossing
Parent Roll Width 2000-3650 mm (Customizable)
Parent Roll Diameter Φ2000-Φ3000 mm (Customizable)
Backstand Capacity 1-5 Ply (Independent Motor Drive)


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Email: info@doubletissuemachine.com

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Manufacturer Address:Dongguan, Guangdong, China

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