Multi-Ply Kitchen Towel Roll Converting Options with the DB-R500 Rewinder L

Multi-ply kitchen towel rolls combine two or more tissue webs to achieve the required product structure, bulk, and appearance. Ply count alone does not determine product quality; tissue properties, web alignment, embossing, lamination, and winding conditions must be considered together.

Common Multi-Ply Formats

Multi-ply kitchen towels may use different tissue grades and embossing structures. Economy products may use a practical multi-ply construction, while premium products may incorporate more defined embossing or optional glue lamination. Finished-roll width, diameter, core specification, sheet length, and sheets per roll must be confirmed for each project.

Typical Applications

Multi-ply kitchen towels can be used for:

• Household surface wiping
• Spill absorption
• Cleaning around cooking areas
• Foodservice work-surface cleaning
• Higher-bulk retail kitchen towels
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DB-R500 Multi-Ply Kitchen Towel Line

The DOUBLE DB-R500 Toilet & Kitchen Non-Stop Rewinder Line is suitable for high-output multi-ply kitchen towel production. Its independently driven unwind arrangement can be configured for 1–5 plies. Available options include steel-to-rubber or steel-to-steel embossing, edge embossing, point-to-point, DES or nested glue lamination, and one- or two-color printing.

The DB-R500 has a confirmed stable production speed of up to 500 m/min. Actual operating performance depends on the paper, ply structure, selected processes, and finished-product specification.

Production Flow

1–5 Ply Independent Unwinding → Embossing → Optional Glue Lamination or Printing → DB-R500 Perforation and Non-Stop Rewinding → Log Transfer → Log-Saw Cutting → Finished-Roll Conveying → Packaging

Buyer Information Required

To prepare a line configuration and quotation, please confirm the following project parameters:

• Parent-roll width and diameter
• Paper grade and basis weight
• Ply count
• Embossing and lamination requirements
• Finished-roll dimensions
• Core specification
• Target output
• Log-saw requirements
• Packaging format
• Factory layout

For a detailed machine overview, review the DB-R500 Kitchen Towel Non-Stop Rewinder Line. To compare cutting options for the finished logs, see the Toilet Roll / Kitchen Towel Log Saw.

Contact DOUBLE Machinery with your finished tissue format, target output, parent-roll condition, available layout, voltage/utilities, downstream packing, and automation requirements to receive a project-specific configuration.