Single-Channel Pocket Tissue Production Line Configurations

Project Background

This project scenario covers the planning of a single-channel pocket tissue production line. This configuration uses one continuous converting and packaging channel to produce individually wrapped pocket tissue packs. It suits projects requiring moderate output, flexible product planning, and a straightforward production arrangement.

Common Product Formats

A single-channel production line can be configured for super mini, mini, and standard pocket tissue packs. Finished products may vary in tissue ply, unfolded sheet size, folded dimensions, sheets per pack, and package thickness.

The exact format range depends on the selected machine configuration. Embossing, perforation, labeling, and downstream secondary packaging should be discussed separately according to the product plan.

Application Scope

Single-channel pocket tissue production is suitable for:

• Moderate-output production projects
• Super mini pocket tissue packs
• Mini pocket tissue packs
• Standard pocket tissue packs
• Factories producing several portable formats
• Projects requiring flexible format planning
• Production arrangements with controlled investment

These applications generally require stable operation, manageable changeovers, and consistent primary packaging.

Production and Quality Requirements

A single-channel line should maintain stable jumbo-roll unwinding, tissue-web alignment, folding, cutting, counting, and product insertion throughout the production process.

When several pack formats are planned, the buyer should confirm the required changeover range and corresponding forming parts. Rated output should be evaluated according to the actual tissue dimensions, sheets per pack, and packaging format.

Equipment Match

The DOUBLE DB-HK-130P Single-Channel Pocket Tissue Production Line is an economical single-channel option with a rated output of 100–130 packs per minute. Its straight-line arrangement uses constant-tension unwinding, automatic web correction, and PLC touchscreen control.

The DB-HK-150P Full Servo High-Speed Single-Channel Pocket Tissue Production Line provides a full-servo configuration with a rated output of 120–150 packs per minute. It suits buyers requiring higher output and full-servo production control while retaining a single-channel arrangement.

Both lines integrate the main converting and primary packaging processes. Suitable bundling or secondary packing equipment may be coordinated according to the required automation level.

Selection Checklist

When selecting a single-channel pocket tissue line, buyers should confirm:

• Target pocket tissue format
• Required output in packs per minute
• Tissue ply and jumbo-roll specification
• Unfolded and folded tissue dimensions
• Sheets per pack
• Finished pack dimensions
• Economical or full-servo configuration preference
• Embossing, perforation, and labeling requirements
• Downstream secondary packaging requirements
• Factory dimensions and utility conditions

DOUBLE Machinery can compare these production requirements and recommend a suitable single-channel pocket tissue configuration.

Buyer Takeaway

A single-channel pocket tissue line provides a practical balance between output, format flexibility, and investment control. Confirming the finished pack format, target output, and downstream packaging needs early helps match the correct machine configuration.

For detailed specifications, review the DB-HK-130P Single-Channel Pocket Tissue Production Line or the DB-HK-150P Full Servo Single-Channel Pocket Tissue Production Line.

For a complete view of related equipment, see the Tissue Paper Packing Machine Catalog.

To discuss your project, contact DOUBLE Machinery with your finished tissue format, target output, jumbo-roll specification, factory layout, utility conditions, and automation requirements.