Dual-Channel Pocket Tissue Production Line for High-Output Converting

Dual-channel pocket tissue production uses two parallel converting and packaging channels to increase output while maintaining consistent folding, cutting, counting, and individual wrapping. This configuration is suitable for established tissue manufacturers, large retail orders, private-label projects, and factories requiring an efficient connection with downstream bundling equipment.

Common Product Formats

The DB-W-200P is designed for standard and portable pocket tissue products. It can process 2-ply, 3-ply, or 4-ply tissue, with the finished format configured according to the required folded tissue dimensions, sheets per pack, and retail packaging specifications.

Typical production parameters include:

• Unfolded tissue size: 175–200 × 175–200 mm
• Folded tissue size: 88–100 × 59–70 mm
• Sheet count: 7–28 sheets per pack
• Tissue ply: 2-ply, 3-ply, or 4-ply
• Rated output: 160–200 packs per minute

The final product specification should be confirmed before equipment configuration because tissue size, ply, sheet count, and pack thickness can affect folding, conveying, and packaging performance.

Application Scope

DB-W-200P dual-channel pocket tissue production is suitable for:

• Standard pocket tissue packs
• Portable personal tissue packs
• Retail and private-label pocket tissues
• Travel and daily-use tissue products
• Medium- and high-output production projects
• Export-oriented tissue factories
• Production connected to multipack bundling
• Projects requiring two parallel production channels

These applications generally require compact finished packs, consistent sheet counts, neat folding, and reliable individual packaging.

Production and Quality Requirements

Both production channels should maintain stable tissue feeding, accurate folding, consistent cutting and counting, and reliable individual wrapping. Differences between the two channels may affect the finished tissue dimensions, number of sheets per pack, package thickness, and overall appearance.

Important production requirements include:

• Stable tension control during tissue feeding
• Accurate alignment of multiple tissue layers
• Consistent folded tissue dimensions
• Reliable sheet counting
• Neat and uniform individual packaging
• Balanced output between both channels
• Stable transfer to downstream bundling equipment

The downstream conveying and secondary packaging equipment should be selected according to the combined output of the two channels.

DB-W-200P Dual-Channel Pocket Tissue Production Line

The DOUBLE DB-W-200P Full Servo High-Speed Dual-Channel Pocket Tissue Production Line is designed for the high-output conversion of jumbo tissue rolls into individually wrapped standard and portable pocket tissue packs.

The line integrates tissue feeding, folding, cutting, counting, stacking, and primary packaging through a coordinated dual-channel configuration. Its rated production output is 160–200 packs per minute, depending on the tissue specification, sheet count, finished pack size, packaging material, and operating conditions.

The full-servo configuration supports coordinated operation between the converting and packaging sections. It can also be connected to suitable conveying, multipack bundling, or secondary packaging equipment according to the required retail format and automation level.

View the DB-W-200P Full Servo High-Speed Dual-Channel Pocket Tissue Production Line.

Optional Downstream Packaging

Individually wrapped pocket tissue packs can be transferred to suitable downstream equipment for counting, collating, and multipack packaging.

The secondary packaging configuration should be matched to:

• Individual pack dimensions
• Number of packs per bundle
• Bundle arrangement
• Packaging film specification
• Required bundling speed
• Combined output of both production channels
• Conveying direction and factory layout

Downstream packaging compatibility should be confirmed before the complete line layout is finalized.

Selecting the Right Configuration

When selecting the DB-W-200P dual-channel pocket tissue production line, buyers should confirm:

• Unfolded tissue dimensions
• Folded tissue dimensions
• Tissue ply and basis weight
• Sheets per pack
• Jumbo-roll width, diameter, and core size
• Finished individual pack dimensions
• Packaging film specification
• Required production output
• Multipack bundle count and arrangement
• Downstream packaging requirements
• Available factory space and conveying direction
• Electrical supply and compressed-air conditions

DOUBLE Machinery can review these requirements and recommend a suitable DB-W-200P production and downstream packaging configuration.

Layout and Integration

The DB-W-200P uses two parallel channels to support high-output converting and individual packaging. Sufficient factory width should therefore be reserved for equipment installation, operation, material supply, and maintenance access.

If multipack bundling is required, the layout should also include coordinated conveying and pack-arrangement sections between the main production line and the downstream packaging equipment.

Factory planning should consider:

• Equipment footprint
• Operator working areas
• Jumbo-roll loading space
• Packaging-material replacement space
• Maintenance access
• Product conveying direction
• Downstream bundling position
• Electrical and compressed-air connections

Quality and Acceptance Checks

Before full production, sample runs should be used to verify:

• Tissue feeding and tension stability
• Fold accuracy and finished tissue dimensions
• Sheet-count consistency
• Alignment between multiple tissue layers
• Individual package dimensions and appearance
• Packaging seal integrity
• Output balance between both channels
• Transfer stability to downstream equipment
• Multipack arrangement and packaging quality, if applicable

Final production performance depends on the tissue specification, finished product dimensions, sheet count, packaging material, operating conditions, and downstream equipment configuration.

To evaluate the DB-W-200P for your project, provide your tissue dimensions, tissue ply, sheets per pack, jumbo-roll specification, finished pack size, required output, downstream packaging format, and available factory layout. DOUBLE Machinery will help confirm a suitable dual-channel pocket tissue production configuration.

Review the Tissue Paper Cutting Machine range or download the Tissue Paper Cutting Machine Catalog for further reference.