DB-W-200P Pocket Tissue Production Line in Mexico

Project Year: 2023
Location: Mexico
Application: New Pocket Tissue Product Introduction
Equipment: DB-W-200P Fully Servo-Driven Dual-Channel Pocket Tissue Production Line

Project Background

In 2023, a tissue products supplier in Mexico planned to introduce a pocket tissue product into its range. The company operates in the consumer tissue segment, where compact pack formats are typically sold through retail and convenience channels.

The customer had a proposed product format and needed to evaluate whether the selected tissue material and production setup could meet its requirements. Neat folding, consistent dimensions, and compatibility with the intended packaging were key considerations.

The project therefore combined equipment selection with sample development and approval.

Customer Requirements

The customer was looking for:

• A fully servo-driven dual-channel pocket tissue production line.
• Equipment suitability for the proposed tissue product.
• Trials using representative parent tissue rolls.
• Consistent folded dimensions and stack alignment.
• A clear distinction between tissue dimensions and finished pack dimensions.
• Sample approval before establishing the production setup.

Proposed Solution

We proposed the DB-W-200P Fully Servo-Driven Dual-Channel Pocket Tissue Production Line for the new product project. The machine family is designed for dual-channel folding and stacking of pocket tissue, and the servo-driven configuration supports repeatable folding and stack control.

The initial review distinguished between unfolded sheet dimensions, folded tissue dimensions, and finished pack dimensions. This helped ensure that the tissue product and its intended packaging were evaluated against clearly defined requirements.

The scope of supply was reviewed against the customer's folding and packaging requirements. Equipment included in the project was to be confirmed through the agreed configuration and supply documentation.

Trial samples were assessed for folding accuracy, stack alignment, and handling condition. The agreed packaging requirements were considered alongside the folded tissue samples before the initial product setup was approved.

Installation & Commissioning

Commissioning used the agreed parent tissue rolls to establish the initial operating settings.

The team collected samples and checked unfolded and folded dimensions separately. Fold alignment and stack uniformity were also inspected to assess the presentation of the product before packaging.

Representative tissue stacks were compared with the intended pack dimensions and packaging requirements. Any mismatch was reviewed before sample approval.

After the trials, the material specifications, approved samples, and operating settings were documented. Operator guidance covered startup inspection and the checks required before repeating the same product.

Project Results

A Defined Product Specification
The project established separate references for sheet dimensions, folded tissue dimensions, and finished pack dimensions.

Approved Tissue Samples
Sample evaluation gave the customer a practical basis for assessing the proposed pocket tissue product.

Coordinated Folding and Packaging Requirements
Reviewing the folded product alongside the intended packaging helped clarify the requirements for the agreed equipment configuration.

Project Summary

The 2023 Mexico project focused on introducing a pocket tissue product using the DB-W-200P Fully Servo-Driven Dual-Channel Production Line.

The approach connected equipment selection with material trials, dimensional checks, and sample approval to support the customer's product introduction. Buyers planning a similar project can review the pocket tissue production solution and the DB-W-200P dual-channel pocket tissue production line for related configuration details.