DB-HK-150P Pocket Tissue Production Line in Malaysia

Project Year: 2024
Location: Malaysia
Application: Pocket Tissue Production for Recurring Customer Orders
Equipment: DB-HK-150P Fully Servo-Driven Single-Channel Pocket Tissue Production Line

Project Background

In 2024, a tissue converter in Malaysia sought a pocket tissue production solution for recurring customer orders. The converter operates in the region's consumer tissue segment, where repeat orders for the same pocket tissue format are common and consistent output between runs matters for customer retention.

The customer needed to maintain consistent folded tissue quality across successive production runs. This required clear references for the approved product, the parent tissue rolls, and the operating settings used during trials.

The project focused on helping operators prepare repeat runs and identify when changes in the material required further adjustment.

Customer Requirements

The customer required:

• A fully servo-driven single-channel pocket tissue production line.
• A defined operating setup for the agreed product.
• Consistent folded dimensions and fold alignment.
• Uniform tissue stacks across successive production runs.
• Recorded settings and approved reference samples.
• A procedure for checking new batches of parent tissue rolls.

Our Solution

We proposed the DB-HK-150P Fully Servo-Driven Single-Channel Pocket Tissue Production Line based on the customer's recurring production requirements. The machine family and configuration were selected to match the customer's pocket tissue format and repeat-order pattern; final configuration depends on the finished tissue format, parent-roll specification, target output, and available floor space.

The project linked the approved product specification with the tissue material and operating settings used during trials. Recording these together gave operators a practical reference when preparing a subsequent run.

Before repeating an order, the production team could review the product requirements and material specifications, apply the recorded starting settings, and inspect the first samples.

Recorded settings were treated as a starting point rather than a guarantee of identical results with every material batch. Sample inspection remained necessary to confirm folded dimensions, alignment, and stack condition.

Installation & Commissioning

Trial production established the initial setup using the agreed parent tissue rolls.

Samples were checked for folded dimensions, fold alignment, and stack uniformity. Once acceptable samples were obtained, the operating settings were documented alongside the relevant material and product specifications.

Operators were guided through the preparation of a repeat run, including checking the material and comparing the first samples with the approved reference.

The commissioning process also covered reviewing the setup when a new material batch produced different folding or handling results.

Project Results

A Reference for Repeat Production
Documented material information and operating settings provided a starting point for subsequent runs of the agreed product.

Consistent Quality Checks
The customer established the same inspection criteria for each production run.

A Clear Procedure for Material Changes
Operators had a practical process for reviewing sample quality when changing batches of parent tissue rolls.

Project Summary

The 2024 Malaysia project used the DB-HK-150P to support consistent pocket tissue quality across recurring production runs.

Recorded settings, approved samples, and material checks connected the initial commissioning work with the customer's day-to-day production requirements.