DB-R300 Kitchen Towel Non-Stop Rewinder Line in Poland

Project Year: 2022
Location: Poland
Application: Kitchen Towel Roll Production
Equipment: DB-R300 Kitchen Towel Non-Stop Rewinder Line

Project Background

In 2022, a tissue converter in Poland planned to improve the continuity of its kitchen towel rewinding process. The project belongs to the tissue converting sector, where kitchen towel production depends on stable paper handling, consistent log formation, and an orderly transfer process after rewinding.

The customer's priorities were stable paper handling, consistent log formation, and an orderly transfer process after rewinding. The equipment needed to work with the selected parent tissue rolls and produce logs suitable for the customer's subsequent converting operations.

The project focused on coordinating the main rewinding stages within one production arrangement.

Customer Requirements

The customer was looking for:

• Non-stop rewinding for kitchen towel production.
• Coordinated unwinding, rewinding, and log transfer.
• Consistent log shape and winding firmness.
• Compatibility with the agreed tissue material.
• Practical access for operation and routine inspection.
• Technical guidance during initial setup.

Our Solution

We proposed the DB-R300 Kitchen Towel Non-Stop Rewinder Line based on the customer's material specifications and finished-product requirements.

The DB-R300 integrates unwinding, rewinding, and transfer in one line. This arrangement addressed the customer's need to coordinate paper feeding with log formation and discharge.

Project preparation began with a review of the parent tissue rolls and intended kitchen towel products. The workshop arrangement was then considered alongside material loading, operator access, and finished-log handling.

The non-stop rewinding configuration was selected to support continuity during the normal rewinding cycle. The project also emphasized consistent product inspection so that operating adjustments could be assessed against the same quality requirements.

For buyers comparing kitchen towel rewinding options, the DB-R300 Kitchen Towel Non-Stop Rewinder Line page provides the full machine configuration, while the Kitchen Towel Production Solution outlines how rewinding connects with downstream converting and packing stages.

Installation & Commissioning

Commissioning began with equipment checks, paper threading, and alignment of the tissue web.

Trial production used the agreed material. The technical team observed paper travel, log formation, and transfer, while inspecting samples for dimensions, winding firmness, and overall shape.

The operating setup was adjusted where necessary, and the approved trial samples were retained as references for routine production.

Operator guidance covered startup checks, monitoring the paper path, and inspecting completed logs.

Project Results

Coordinated Production Flow
The integrated unwinding, rewinding, and transfer arrangement provided a connected workflow through the main stages of the line.

Established Product Settings
Trial production provided an initial operating reference for the agreed kitchen towel specification.

Clearer Quality Checks
The customer established inspection points for log dimensions, winding condition, and shape.

Project Summary

This Poland project focused on applying the DB-R300 to kitchen towel production with an emphasis on continuity and consistent log formation.

Equipment selection, material trials, and operator guidance were organized around the customer's intended products and workshop conditions.