DB-HK-220P Dual-Channel Pocket Tissue Production Line in Poland

Project Year: 2022
Location: Poland
Application: Pocket Tissue Production
Equipment: DB-HK-220P Fully Servo-Driven Dual-Channel Pocket Tissue Production Line

Project Background

In 2022, a tissue manufacturer in Poland planned a pocket tissue production project with a focus on consistent folding quality.

The customer needed a production solution suited to its selected parent tissue rolls and finished-product specifications. For the dual-channel arrangement, an important requirement was maintaining consistent folded dimensions and neat tissue stacks across both production channels.

The project focused on establishing an appropriate operating setup and a common inspection procedure for the agreed pocket tissue product.

Customer Requirements

The customer's main requirements included:

• A fully servo-driven dual-channel pocket tissue production line.
• Compatibility with the specified parent tissue rolls.
• Consistent folded tissue dimensions.
• Neat fold alignment and uniform tissue stacks.
• Comparable product quality across both production channels.
• Practical guidance for equipment setup and routine inspection.

Proposed Solution

We proposed the DB-HK-220P Fully Servo-Driven Dual-Channel Pocket Tissue Production Line for the customer's application. This model is part of the pocket tissue machine range and can be reviewed in more detail on the DB-HK-220P product page.

Project preparation began with a review of the tissue specifications and intended finished product. Unfolded sheet dimensions and folded tissue dimensions were identified separately to establish clear requirements for sample evaluation.

For the dual-channel arrangement, the trial plan included collecting samples from each channel and assessing them against the same acceptance criteria. These checks focused on folded dimensions, fold alignment, and stack uniformity.

The fully servo-driven configuration formed part of the equipment selection. The operating setup was then reviewed through trials using the agreed tissue material.

Installation & Commissioning

Commissioning began with equipment checks, paper threading, and trial operation.

Samples from each production channel were checked for folded dimensions, fold alignment, and stack uniformity against the agreed product specification. The team also inspected samples for visible wrinkles and damaged edges.

Where differences appeared between the two channels, the relevant settings were reviewed before further samples were collected.

Approved samples and the corresponding operating settings were recorded as references. Operator guidance covered startup checks, routine sampling, and identifying deviations from the approved product.

Project Results

Consistent Inspection Across Both Channels
A common inspection procedure provided a clear basis for comparing folded tissues from each production channel.

An Established Product Setup
Trials with the agreed parent tissue rolls provided initial operating settings for the specified product.

Practical Quality References
Approved samples gave operators a reference for checking folded dimensions, alignment, and stack appearance during subsequent production.

Project Summary

The 2022 Poland project applied the DB-HK-220P to pocket tissue production with an emphasis on consistent folding quality across a dual-channel arrangement.

Material trials, channel-by-channel sample inspection, and recorded settings established a practical starting point for the customer's production process.