Automatic V-Fold Facial Tissue Production Line in Vietnam

Vietnam Facial Tissue Project: Flexible V-Fold Production Line (2022)

In 2022, a tissue manufacturer in Vietnam required a stable converting line for V-fold facial tissues serving local retail, household and hospitality markets. The project was planned around the DB-F-V-200 V-Fold Tissue Interfolder, with downstream transfer, cutting and packing equipment arranged according to the customer's factory layout.

Project Background and Requirements

The customer needed a line that could handle different facial tissue products while maintaining stable folding and counting accuracy. Flexible product discharge was also important, because the available workshop space required a customized equipment arrangement.

The main requirements included:

• Stable jumbo-roll unwinding
• Accurate V-folding
• Automatic counting
• Paper-break protection
• Convenient connection with downstream equipment

Equipment Solution

The DB-F-V-200 supports both front-discharge and side-discharge configurations, allowing the production flow to match different factory layouts. The machine uses two independent unwinding units, frequency-controlled tension adjustment, PLC control, servo drives and touchscreen operation. Its rated production speed is 100–120 m/min, depending on the paper quality and finished tissue specifications.

The production line was configured to support:

• V-fold facial tissue and bottom-pull tissue production
• Automatic paper unwinding and tension control
• Tissue folding and counting
• Front or side product discharge
• Downstream cutting and packing connection
• Paper-break detection and automatic stopping

For buyers comparing facial tissue converting options, the DB-F-V-200 V-Fold Tissue Interfolder page details the folding and counting configuration, while the facial tissue production solution outlines how folding, cutting and packing stages are matched to a factory layout.

Installation and Commissioning

Before delivery, the line configuration was adjusted according to the customer's tissue size, parent-roll specifications, power supply and workshop layout. During commissioning, the operators received training covering paper feeding, tension adjustment, folding-size settings, touchscreen operation and routine maintenance.

Project Results

The completed line provided a continuous production flow from parent-roll feeding to folded tissue output and downstream packing. The flexible discharge arrangement helped the customer use the available workshop space efficiently. The PLC and touchscreen control system also simplified product adjustment and daily operation, providing a practical foundation for future production expansion.